Sizing Cables

  Selecting the cable gauge for each load depends on the
  • load's nominal current
  • cable length between the load and the breaker
  • heat dissipation conditions (cable in free air, conduit, multiwires...)
  • acceptable voltage drop under max load (10%, 5%, 3%...)
  Also, since camper vans are habitable and mobile, both RV & Transportation regulations apply. Leading to requirements that can be quite different from the home building NEC code: stranded wire, high temp, resistance to oil / chemicals, strain relief, etc.
 
  Quite a head scratcher when trying to select the proper cable types. Fortunately, Sea Blue Systems (and probably others) provides a handy calculator online:
 
  It also calculates the breaker size. A breaker's Ampere Interrupt Capacity (AIC) is, maybe counter-intuitively, based on the cable size, not on the loads. Indeed, a breaker's job is to protect the cabling, not the loads. Nobody wants to tear down a wall in a house, or gut a boat, to change the cables after a load went faulty.

  So, now, all we have to do is to come up with all the loads & circuit branches for the build and input that into the calculator:
  • Fan kitchen (5A 2 wires 20'x2 10% in Conduit)    #16/2, 10A breaker (7351)
  • USB back (15A 2 wires 30'x2 10% in Conduit)  →  #12/2, 20A breaker (7353)
  • Fridge 6Amax (10A 3 wires 15'x2 3% in Conduit)  →  #10/3, 10A
  • ...
  Followed by ordering the corresponding marine cable and breaker equipment from reputable manufacturers (Carling, Bussmann...). No, the cheap car audio thermal breakers & wiring on Amazon are not compliant and, therefore, not recommended. Camper vans are a 'living space' application. 'Living' is the key word here 😉
 
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>>> next post: Pulling Cables
 
 
 

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