An
empty cargo van can be very noisy. Especially when rain or hail make
the roof and walls sound like 100 drums, keeping you up at night 😅
Tiles of deadening material are typically applied to the walls and ceiling to dampen the vibrations and offending sounds.
Cheap bitumen
based products can be used. They are often byproducts of the Russian or
Chinese oil & gaz industries, can outgas a lot, and contain a wide
spectrum of petroleum products. Sounds great for the wallet, not so much
for the lungs in an enclosed van space.
Rubber and Butyl sheets,
used in OEM and custom automotive applications, outgas less and emit
fewer compounds. But they cost noticeably more. I ordered 2 products:
- NVX SDRF20 Adhesive Black Foam Rubber Tri-Layer tiles (~$3.5/sqft Dec'20)
Now, no need to go crazy with dampening, as it can noticeably impact weight & cost. It can mainly be used on the most resonating areas. These can be found out easily by sounding panels around the van with bare knuckles.
Also,
when taking into account that the roof will be covered with solar
panels, and that the interior walls will be doubled up with insulation
and 1/4" wood panels, most of the actual noise might end up coming from just a few areas. In this van those are, by decreasing importance:
- Above the cabin's headliner (imagine hail banging on that huge 'forehead')
- Wall cavities on each side of the ceiling
- Vertical walls behind the driver (pantry) and in the back on the passenger side (electrical panel)
So efforts focused there (not shown are the tiles above the headliner):
With hindsight, I would now only use NVX. Not only is it cheaper but it also does a better job at dampening sound, and across a larger range of frequencies.
Unfortunately,
such select dampening might not help much in case indelicate RVers pull
alongside us and turn on their generator at night... I guess we'll
still have to hastily get moving, refraining from slashing their tires 😂
How about dampening road noise
? Don't see much of a need, here, as many layers and cabinets will
isolate the wheel wells and cargo floor from the living space. We'll
see, though. Maybe I'll have to eat my croissant on this one... 😅 [Update]
above 65mph a medium loud noise suddenly appears. That seems to come
from the rear wheel wells. Despite having added a square of dampening
material on each well, and left in place the factory foam and plastic
cover. It sounds like a 'rolling' noise, maybe from the bearings. Oh
well, 65mph is my max highway speed with this beast, to limit gas
siphoning and pollution, so not a problem. It is a good reminder actually 😂
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